Storage tanks come in a wide variety of types, shapes and materials. Every steel storage tank design must be specific to its task, be it underground or on-surface storage tasks. Steel tanks are among the most commonly preferred storage tanks due to their effectiveness and durability. Because of these traits they have found wide use in residential, commercial and industrial establishments. Examples of the liquids that can be stored in steel tanks include rainwater, potable water, wastewater, chemicals, lube oil, chlorine, diesel fuel and petroleum. If your company requires a new steel storage tank you owe it to your company to contact an experienced and qualified fabrication company today.
Why a Steel Storage Tank?
When seeking to install a Storage Tank there are a number of questions that you ought to seek answers to first. First of all, you will need to establish the amount you are willing to spend. In addition, you will need to determine the kind of tank that would store your material most effectively as well as any related maintenance requirements and safety codes that you will need to abide by. Steel storage tanks have many superior qualities over other types of tanks making them the best choice in many circumstances. Some of the top reasons to consider steel tanks are:
Cost Effectiveness
Steel storage tanks are more cost effective as compared to tanks made from other materials. Welded steel storage tanks are economical considering the low amount of maintenance they require.
Longevity
The resistance of steel to a number of environmental factors makes steel tanks withstand the test of time. Stainless steel tanks are rust-resistant, fire-resistant, U.V rays resistant and long lasting even without painting.
Versatility
Steel is a versatile material. Its resistance to corrosion and durability allows it to be used in a number of different storage applications when used to make steel tanks. At Swanton Welding we use steel that hold to rigid ASTM specifications, which guarantees strength, resistance to corrosion, and durability.
Factors Considered During the Designing and Building of Steel Storage Tanks
There are number of important factors to consider when designing and building these storage tanks. They mainly involve your specific application and the intended method of usage for which the tank is being built. The logistic process, shipping method and installation also influences the design and building of these tanks. Some of the main factors are;
- Materials: This mainly relates to the tank’s application, simplicity in shipping and installation, regulations and codes, and the tank’s cost.
- Size and Shape: Depends on the application, regulations and standards, and shipping. For instance, storage tanks for gas, oil and high-pressure applications are usually designed in spherical or cylindrical shapes.
- Strength: Here designers and engineers decide on the thickness of the tanks walls, and the vertical, horizontal and cross ribs depending on its application and usage.
- Location: Whether the tank will be aboveground, underground or partially buried also influences the design and the construction of the steel storage tank.
- Accessibility: Considering the accessibility during the initial designing of the tank helps facilitate the needed tank’s and installed components internal inspection and maintenance.
- Mobility: Whether the tank will be fixed or mobile helps in deciding its size and weight, and the suitable way to assemble and disassemble for moving from one point to another.
- Others: There are a number of other design calculations that may be factored in such as on seismic load, snow load and wind load among others.
It is not necessarily the rule of thumb to consider all these factors in the design and fabrication of a steel storage tank. There may however be some interaction and conflicts when deciding on the best design.
Types of Steel Tanks
Steel tanks come in many different types, with each fabricated to standards that will be effective to a specific type of application. Some of the most common types of these tanks include:
- Steel portable water tanks – They can be used in schools, hospitals, rural developments and for emergency water.
- Corrugated steel tanks – These can be used for rainwater collection, storing irrigation water, freshwater, and fire suppression.
- Steel rainwater collection tanks – They are used for rainwater collection and water storage. They can also be used in fire sprinklers applications.
- Double walled steel storage tanks – For storing heating fuel, residual fuel oils, and for fuel storage and containment.
- Mobile steel tanks – For construction sites, agricultural sites, pipelines, and power utilities.
- Steel fire protection tanks – Used for fire sprinklers, storing water, and in commercial and industrial applications.
- Above ground lube tanks – They are designed to store lube oil, motor oil, class III B liquids, and emergency fuel
- Underground steel tanks – These can be used to store livestock liquid waste, wastewater, greywater, or for landfill collection among other applications.
- Underground steel fuel tanks – Storage of petroleum, chemical, and flammable liquid.
- Diesel fuel tanks – Used for fuel storage and in industrial locations.
The nature of some of these liquids require your tank to be of the right quality standards. It needs to have the structural integrity to withstand things like pressures, corrosion and the test of time. At Swanton Welding, we always ensure the steel storage tanks we fabricate for our clients observe all the necessary safety measures and adhere to the standards and codes. The team of Engineers and Welders working at our custom fabrication shop has the experience and expertise to make just about any type of tank to your specifications and satisfaction.
The most important safety precaution of all when purchasing a custom product like this is to work with qualified professionals. Swanton Welding’s welding/fabrication team are industry proven experts with over 60 years of experience in custom metal fabrication. Contact us today for all of your welding and fabrication needs, including a new steel storage tank.
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Catalytic Converter
Fabricated stainless steel Catalytic Converter w/ Pipe Bundle. A customer approached us about doing this job out of stainless steel with the stainless pipe bundle being made out of a special seamless tubing. The timeline was critical as the customer had a two day plant outage scheduled and they needed this unit installed during that […]
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CVG Airport Canopy
Fabrication of two large canopies out of steel tubing to be installed at an airport. The canopies were fully assembled in shop prior to shipping. Both canopies were hot dip galvanized to withstand the corrosive installation environment.
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Stainless Steel Hopper
We custom fabricated this stainless steel hopper and finished it off with a polished interior for food grade application.
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Clarifier Tank Project
At Swanton Welding, we have the expertise and resources to meet all your large scale project requirements at our state-of-the-art facility. As your trusted partner in welding and fabrication projects, we are committed to providing exceptional craftsmanship, reliable service, and timely project completion. An example of our capabilities is the recent construction of a sizable […]
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Steel Stack Fabrication
Swanton Welding & Machining was approached by a client from the clean air industry to fabricate 950,000 lbs. of steel stacks. Eight large stacks were fabricated using a variety of processes including rolling, bending, forming and MIG welding. The stacks were fabricated using a combination of material such as, A36 steel and 304 and 409 […]
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Fulton County Hospital Office Addition
Swanton Welding was tasked with fabricating the steel framework for the new Fulton County Hospital addition in Wauseon, Ohio. We appreciated the opportunity to support Rupp/Rosebrock, Inc. and their construction crews as they constructed a four-story medical building that will attach to Fulton County Hospital. The team at Swanton Welding used our beam line to […]
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125 Ton Steam Car
We built a 125 Ton Steam Car. We fabricated it, blasted and painted it, did the assembly, electrical work, and shop tested it.
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Ladle Maintenance Carts
Customer needed a way to conveniently transport large ladles to areas where they will be used.
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Vertical Clarifiers with Thickeners
These were vertical clarifier tanks used to separate certain materials from water.
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Discharge Hopper, Clarifier, Clarifier Structure, Catwalk & Stairs, Auger
We custom built a large Discharge Hopper, a Clarifier used to remove slurry, the Clarifier Structure, accessible Catwalk & Stairs, and a custom Auger for the Clarifier. The most interesting thing about this project was its overall size and the custom auger we built.
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Truck Dump Project
Swanton Welding fabricated two truck dump platforms. These are used in various industries where semi or other large trucks are driven onto a platform for unloading. After securing the truck, the platform is raised high into the air, and the load on the truck is transferred via gravity into a bin or hopper. Our client builds […]
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Glass Furnace Rebuild – Support Steel
A client proposed and drew the initial design of this support steel project. It will encase and support a glass melting furnace for the engineered reinforcements industry. Swanton Welding supplied materials such as tie rods, platform steel, stairs, and ladders for the 20 ft tool glass melting furnace. Fabrication, blasting, and painting were customized to […]
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Support Structure
Swanton Welding is fully equipped to meet all your large-scale structural steel project requirements in-house at our cutting-edge USA facility. We take pride in being a dedicated partner in the success of every fabrication project we complete. Recently, we collaborated with a client based in South Carolina to construct a support structure. Given its critical […]
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Tire Separator and Hopper
The project involved making a hopper & separator for a tire recycling plant. The hopper was designed to dump truckloads of used tires. It has a motor and sliding floor system that was sloped to feed the tires to the separator, which would separate the tires based on size and feed them to additional equipment […]
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Stainless Steel Platform
Custom fabricated stainless structural steel platform with carbon steel columns and handrails.
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Lamella Style Inclined Plate Clarifier
Swanton Welding was contracted to fabricate a Lamella Style Inclined Plate Clarifier that will ship to Mt. Holly, NC, when completed. This fabrication will serve as a wastewater clarifier for the facility in North Carolina. Swanton began this project in June of 2024, and it is currently ongoing. When completed, we expect the fully assembled […]
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Replacement Boom
It is basically the structural arm for a heavy duty conveyor ship loader.
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Industrial Conveyor Fabrication
An agricultural industry client approached Swanton Welding & Machining to fabricate twelve, 5,000 lbs conveyor components. Utilizing AutoCAD 2009, we first drafted complete shop fabrication drawings of the component. We then fabricated the 20′ long, 3’6″ high and 8′ wide conveyor section using a CNC beam line, saws, and drills. After fabrication, during which we […]
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Acid Furnace Fabrication
Swanton Welding & Machining was approached by a chemical industry customer to fabricate a 125,000 lbs. acid furnace. We first drafted complete shop fabrication drawings for the furnace using AutoCAD software. We then used a variety of fabrication methods to complete the A516 grade 70 and A-36 grade steel furnace, including: drilling, rolling, laser cutting, […]
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CE Boiler Stack Replacement
Swanton Welding was responsible to create a drawing based printed CAD drawings to design and fabricate a replacement stack out of A588 material for the refinery
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Bottom Casing for Glass Furnace
This custom fabrication project was for approximately 30 Bottom Casings for a Glass Furnace. Each section had to have pads custom machined to ensure it was within 1 mm of flatness. After the individual casings were completed, we had to shop assemble the entire length of them and use a transit to ensure their critical […]
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Mixing Tank Fabrication
A customer from the water treatment industry approached Swanton Welding & Machining to fabricate a mixing tank assembly. The 50,000 lbs. tank assembly was made up of many different parts and systems including rapid mix, reactor and clarifier tanks, a 16′-8″ long platform, and a 15′ high draft tube. To fabricate these components and many […]
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Purification System Filter
Waste Water Separator This project’s client needed a water tight clarifier tank fabricated. We had to build, weld, leak test, shop assembly, blast, caulk, and paint the tank. In the end, we delivered a completed clarifier tank assembly. Completion Date March 7, 2017 Materials All materials were carbon steel Fabrication Methods This project utilized […]
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Accumulator Tower for Metal Coating Process
Structural Steel Tower This project consisted of constructing two similar towers. The entry side is pictured and the exit side can be seen in the distance. This new customer to Swanton Welding requested the project to be finish painted before it was delivered. These structural steel towers were assembled in the field and required very […]
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4100 Grillage Fabrication
Barge Stabilizer Swanton Welding took on a project with a simple goal: support a 1500 tons crane with two barges. The heavy duty steel frame binding the two barges together, and the crane would be used to drive in bridge pilings.
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Steel Thrustframe Fabrication
A customer from the gas exploration industry approached Swanton Welding & Machining to fabricate an A36 and A-514 steel thrustframe weldment. The 225,000 lbs weldment was fabricated using a variety of processes, including CNC milling, MIG welding, drilling, laser cutting, bending, tapping and forming. The 54′ long and 8′ wide thrustframe was skillfully fabricated using […]
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Bridge and Boardwalk
Swanton Welding was contracted to build a bridge and boardwalk for a client in Westfield, IN. Our estimation team and project manager worked with the client to make sure we provided an accurate and complete quote and timeline. This project took place from late May through late September of 2024. This bridge and boardwalk, weighing […]